Cement Process Consulting Ltd.
Independent Specialists in Cement Process Technology
Trouble shooting process problems with cement manufacturing, kilns, mills and associated equipment.
Training courses for Control Room Operators & Process Engineers.
Preparation of Operating & Procedure Manuals, Trouble Shooting and Emergency Procedure Guides.
Modernization and up-grades for cement kilns and complete plants.
Process Diagnostics and Optimization
Assessment of operating conditions and efficiency
Detailed mass and heat balance of complete plants or sub-systems
Process modification and conversions
Optimization studies and cost-benefit evaluation
Technical assistance in implementation of optimization schemes
Rehabilitation of old cement plants
Site supervision of construction, commissioning and start-up.
Training of personnel, from basic principals to hands-on operation.
We can provide complete training courses specifically tailored to your plant and personnel.
Plant operations optimization.
Experience during the last 30+ years includes:
Working in more than 30 different cement plants in 26 countries.
Commissioning more than 20 new cement plants.
Equipment manufacturers we have worked with, includes:
Polysius Allis Chalmers F.L. Smidth K.H.D. BHA Group Inc. Pfister GmbH I.H.I. Fuller Company IKN cooler systems BKMI Fives-Cail CLE Groupe Technic Voist-Alpine AG Orenstein & Koppel Claudius Peters A.B.B. UBE Industries, Ltd Kawasaki Heavy Industries Kobe Steel
Cement Manufacturers and Engineers we have co-operated with, includes:
Holderbank Consulting, Switzerland Cementos Paz del Rio, Colombia Lafarge Cement Kaiser Cement, USA Safety-Kleen Corp., USA Pakland Cement Ltd, Pakistan Essroc Materials, USA Tilbury Cement, Canada Arawak Cement, Barbados Florida Crushed Stone, USA Nortru, Inc., USA Austroplan Consulting, Austria Holnam Inc., USA Al Ain Cement Factory P.E.G., Switzerland Cementos del Valle, Colombia Klohn-Crippen, Canada BMH Americas Inc. USA Caribbean Cement Company Colclinker, Colombia Morning Star Cement Tabuk Cement
Operational Experience includes:
Ball Mills, Roller Mills Hazardous waste fuel firing. Orimulsion burning Precalcining and Preheater kilns EPA testing for Hazardous Waste (BIF) Wet and Long dry kilns Grate coolers, satellite, shaft and rotary coolers Alkali by-pass systems up to 100% Lime kilns & rotary coolers Gas, Oil and Coal (direct, semi-direct & indirect) firing Analog and computer control systems
Project implementation Planning and bid analysis Analysis of project costs and benefits Technical auditing Evaluation of project proposals Tender evaluation and contract assistance Commissioning and acceptance testing Project Planning
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